IMH Products operates one of the most comprehensive press brake forming facilities in the Midwest, featuring over 20 press brakes ranging from 90 tons to 1,000 tons capacity. With over 30 years of metal forming experience, we deliver precision bending services for complex geometries, tight tolerances, and high-volume production requirements across multiple industries.


Extensive Press Brake Fleet

Our press brake forming capabilities feature modern CNC-controlled equipment for maximum precision and efficiency:

High-Tonnage Press Brakes:

  • 1,000-ton Cincinnati Press Brake (2020) – Heavy plate forming capability
  • Multiple 200+ ton capacity press brakes for structural components
  • Trumpf and Cincinnati press brakes with advanced CNC controls
  • Safan 200-4100 (2016) – Precision forming with excellent repeatability

Medium and Light-Duty Press Brakes:

  • Trumpf V130, 3066 series press brakes – Versatile production capability
  • Cincinnati 90AF+, 135AF+, 175PF+, 230 series – Wide range of capacities
  • Multiple automated and CNC-controlled press brakes
  • Robotic press brake automation for high-volume applications

This extensive press brake fleet provides unmatched forming capacity and flexibility, handling everything from prototype development to large-scale production runs with consistent quality and precision.


Press Brake Forming Services

Precision Bending Operations: Our press brake forming services deliver exceptional accuracy for simple bends through complex multi-bend parts. CNC-controlled back gauges and tooling systems ensure repeatable precision across production runs, while our experienced operators optimize setups for efficiency and quality.

Complex Geometry Forming: Advanced press brake technology enables us to form intricate shapes including:

  • Multi-angle bends with tight tolerances
  • Channel and structural sections
  • Box and enclosure forming
  • Hem and seam operations
  • Offset bends and specialty angles

Material Thickness Capabilities: Our press brake fleet handles materials from 24 gauge through 1.00″ thick plate:

  • Light gauge forming (24-16 gauge) for precision components
  • Medium thickness (14-7 gauge) for structural applications
  • Heavy plate forming (1/4″ to 1.00″) for demanding applications
  • Specialized tooling for various material grades and thicknesses


Advanced Forming Technology

CNC Press Brake Controls: Computer numerical control systems provide precise positioning and repeatability:

  • Programmable back gauge positioning
  • Angle correction and compensation
  • Multi-step bend sequences
  • Tool setup optimization
  • Quality monitoring and control

Automated Press Brake Systems: Strategic automation integration improves consistency and productivity:

  • Robotic loading and unloading systems
  • Automated part handling and stacking
  • Integration with upstream laser cutting operations
  • Reduced handling time and improved safety

Specialized Tooling: Comprehensive tooling inventory supports diverse forming requirements:

  • Standard and custom punch and die sets
  • Specialty radius tooling for specific applications
  • Multi-bend tooling for complex parts
  • Protective tooling for pre-finished materials


Materials We Form

Carbon Steel:

  • A36 structural steel plate and sheet
  • 1018, 1045, 4140 grades
  • Hot rolled and cold rolled varieties
  • Galvanized and pre-painted steel

Stainless Steel:

  • 304, 316 stainless steel grades
  • 17-4 PH precipitation hardening stainless
  • Duplex and super duplex stainless steels
  • Specialty corrosion-resistant alloys

Aluminum:

  • 6061-T6, 5052 aluminum alloys
  • 3003, 1100 commercial grades
  • Anodized and pre-finished aluminum
  • Cast aluminum plate and sheet

Specialty Materials:

  • Brass and bronze alloys
  • Weathering steel (Cor-Ten)
  • High-strength low-alloy (HSLA) steels
  • Pre-painted and coated materials


Industries Served

Transportation and Trucking: Precision formed components for trailers, truck bodies, and transportation equipment. Our forming capabilities support guardrail manufacturing, structural brackets, and custom fabrications for the trucking industry.

Construction Equipment: Heavy-duty formed components for construction and earth-moving equipment, including structural brackets, reinforcement plates, and custom enclosures designed for demanding environments.

Agricultural Machinery: Durable formed parts for farming equipment, including components for major manufacturers like John Deere. Our forming capabilities support everything from implement brackets to structural reinforcements.

Industrial Equipment: Custom formed housings, brackets, and structural components for industrial machinery and equipment across multiple manufacturing sectors.

Precast Concrete Accessories: Specialized forming for precast concrete industry components, including embed plates, lifting hardware, and structural connections.


Quality and Precision Standards

Forming Accuracy: Our CNC press brake systems maintain exceptional accuracy:

  • Bend angle repeatability within ±0.5 degrees
  • Dimensional consistency across production runs
  • Tight tolerance capability for critical applications
  • Statistical process control monitoring

Quality Control Process:

  • PPAP documentation for new formed parts
  • First-piece inspection and approval
  • In-process dimensional verification
  • Final inspection and certification
  • Comprehensive quality tracking systems

Certifications:

  • ISO 9001:2015 certified quality management
  • NIST 800-171 cybersecurity compliance
  • CMMC 2.0 Level 1 certification
  • Dedicated quality control staff


Production Capabilities

Volume Flexibility:

  • Prototype quantities (1-50 pieces)
  • Medium production runs (50-2,000 pieces)
  • High-volume manufacturing (2,000+ pieces)
  • Ongoing production programs with inventory management

Multi-Shift Operations:

  • Indianapolis facilities: Up to 3-shift capability
  • Prophetstown facility: 2-shift operations
  • Weekend production available for urgent requirements
  • Flexible scheduling to meet customer demands

Lead Times: Standard 3-week lead time for most press brake forming projects, with expedited service available. Our extensive press brake fleet provides exceptional scheduling flexibility and capacity for rush orders.


Design for Manufacturability

Engineering Support: Our experienced team provides design consultation to optimize parts for press brake forming:

  • Bend radius optimization for material properties
  • Tooling accessibility analysis
  • Bend sequence planning for efficiency
  • Tolerance stack-up analysis

Cost Optimization:

  • Material utilization improvements
  • Bend sequence optimization to reduce setup time
  • Tooling standardization for cost reduction
  • Alternative forming methods evaluation

Process Development: Custom tooling and fixture development for complex parts, ensuring repeatability and efficiency in production while maintaining quality standards.


Value-Added Services

Material Procurement: Complete material sourcing and procurement services leveraging relationships with major suppliers for competitive pricing and reliable delivery.

Secondary Operations Coordination:

  • Welding and assembly services
  • Powder coating and finishing
  • Machining of formed components
  • Hardware insertion and assembly

Inventory Management: Custom inventory programs to reduce carrying costs while ensuring steady delivery:

  • Safety stock maintenance
  • Seasonal demand management
  • Just-in-time delivery programs
  • Blanket order management


Integration with Other Services

Laser-to-Form Integration: Seamless integration between our laser cutting and press brake operations:

  • Optimized blank development for forming
  • Reduced handling and setup time
  • Improved quality through integrated processes
  • Cost savings through process optimization

Stamping and Forming Coordination: Combined stamping and forming operations for complex parts requiring both processes, optimizing efficiency and quality.

Welding Integration: Direct integration with our robotic welding capabilities for formed weldments and assemblies.


Automation and Technology

Robotic Automation: Strategic automation deployment improves consistency and efficiency:

  • Automated part handling and positioning
  • Robotic bending cells for high-volume parts
  • Integration with material handling systems
  • Reduced cycle times and improved safety

Advanced Process Control:

  • Real-time bend angle monitoring
  • Automatic tool compensation
  • Statistical process control
  • Predictive maintenance systems


Partnership Approach

IMH Products serves as an extension of your manufacturing team:

Technical Consultation: Expert guidance on material selection, design optimization, and process improvements to enhance product quality and reduce manufacturing costs.

Flexible Manufacturing: Duplicate equipment and multi-shift capability accommodate schedule changes, rush orders, and varying production demands.

Supply Chain Integration: We integrate with your production schedules, maintaining inventory and delivery programs that keep your operations running efficiently.


Contact Our Press Brake Forming Team

Request a quote today and discover why manufacturers trust IMH Products for their critical forming requirements. Our combination of extensive equipment, skilled operators, and commitment to quality delivers the precision formed components your applications demand.